Ultrasonic Wire Splicers
world-class splices.
The new line of ultrasonic wire splicers combined with the SmartControl ultrasonic power supply to create a powerful and precise system, designed to handle even the most demanding splice applications. The SmartControl power supply provides microprocessor control with full-color touch screen operation. User-friendly navigation and vivid graphics highlight multiple menus designed for easy splice setup and precision splice quality control.

Metal Welding

  • Ultrasonic Metal Welding is the ideal process for bonding conductive materials such as copper, aluminum, brass, gold and silver.
  • The process is environmentally green as no solders, flux or braze material are required.
  • The process is a cold weld so that components are not annealed and no harmful inter-metallics are formed during welding.
  • Weld tooling typically lasts for several hundred-thousand cycles with no maintenance.
  • Excellent welds are achieved with otherwise difficult applications, such as welding materials that are dissimilar in thickness and composition.
  • Very little energy is expended. A typical weld uses under 2000 watts and is completed in under one-half second.
  • The ultrasonic weld is extremely reliable with built-in process monitoring to help assure zero rejects.
  •  ​Large weld areas of up to 150 mm sq. can be produced with our 6000 watt power supply.

Patented self-orienting horn permits simple,
precise tool change in under one minute.

Patented single piece dual nodal mount horn
​and booster stack.

Model MWS20

Automatic splice width adjustment from 0.5 to 40 mm
Patented self-orienting horn permits simple, precise tool change in under one minute
Patented single piece dual nodal mount horn and booster stack
Heavy duty linear bearings assure precision motion
Bearings are sealed and pre-lubricated for longest life

SmartControl Power Supplies

From the SmartControl power supply’s full color touchscreen, the operator can intuitively enter weld parameters, store them in the library and even recall them via the barcode reading feature. Weld results can be seen as numerical values and on the time based graphs.