Ultrasonic Cutting Systems

Taihei offers a full line of cutting system components, kits and cutting horns, offering superior performance in terms of speed, safety, sanitation, reliability, and cost-effectiveness. When used for guillotine cutting or continuous slitting, our high frequency vibrating horns cut faster and cleaner than conventional motionless cutters.

The ultrasonic cutting horn, which is vibrating at a high frequency, creates a nearly friction-free environment between the horn and the product. Because the horn is vibrating at such a high frequency, it disrupts the air molecules around it causing a cocoon effect. This cocoon effect virtually eliminates product sticking and with reduced friction, the ultrasonic horn stays sharper longer than conventional cutters.

Food Cutting | Packaging | Textiles | Tyre Cutting

Advanced Ultrasonic Systems for Food Cutting Applications

A complete line of specialized equipment and components for ultrasonic food cutting is available. Compared to conventional cutters, ultrasonic food cutters are more sanitary, with less down time, better cost-effectiveness and increased consistency at the cutting surface where the blades stay sharp longer.

Cutting tools are manufactured in-house by a precision wire EDM process that reduces stress for longer life. Sonics provides full customization of OEM components, kits and knife horns. Typical applications include cheese cutting; cake and dessert product cutting; confectionary product cutting; meat cutting; sandwich and wrap cutting.

Ultrasonic Film Sealing Systems for Flexibles

A full line of ultrasonic sealing equipment and components for packaging applications is available such as tube sealing, pouch sealing, clamshell sealing, and automated applications such as cross seals, back seals, gusset seals, zipper crush and fitment welding.

Advanced Ultrasonic Systems for Textile and Nonwoven Applications

A complete line of specialized equipment and components for textile applications is available such as continuous bonding or slitting; punching; plunge bonding; and hook and loop (Velcro) bonding. Using ultrasonics for these processes provides superior performance in terms of speed, safety, cost-effectiveness and smoothness of finished edges.
Tools are manufactured in-house by a precision wire EDM process that reduces stress for longer life. Sonics provides full customization of OEM components, kits and horns.

Advanced Ultrasonic Systems for Tire Cutting Applications

Ultrasonic tire cutting provides superior cut integrity of the material versus any other mechanical means currently available. A supremely clean cut is achieved through ultrasonic vibrations so there is no sawing action, resulting in more uniformity and less stress on the material. The ultrasonic cutting process also provides advantages in regard to speed, safety, cost-effectiveness and smoothness of finished edges.
Cutting tools are manufactured in-house by a precision wire EDM process that produces precision profiles and reduces tool stress for longer life. Sonics provides full customization of OEM components, kits and horns.

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Features

Stackable, ultrasonic power supplies and panel mount generator kits for NEMA enclosure, integration and sequencing
Rigid mount ultrasonic boosters for improved stack stability
Wash-down duty, air cooled converters (stainless steel body also available)
Food industry approved titanium blade, slitting and knife horns
FEA analyzed horn designs for long life and amplitude accuracy

*Industry first self-leveling tooling solves the number one complaint regarding ultrasonic pouch sealing
*Industry first easy access tooling door for ease of maintenance
*Patent pending seal pattern that increases seal strength while eliminating film stress typical in ultrasonic seals
Integrated cooling of ultrasonic components
IP-65 rating for wash-down environments

Stackable, ultrasonic power supplies and panel mount generator kits for NEMA enclosure, integration and sequencing
Rigid mount ultrasonic boosters for improved process stability
FEA computer-modeled horn designs for reduced stresses and improved amplitude uniformity

FEA-designed cutting tools for long life and amplitude accuracy
Flexible mounting of components including generator kits for NEMA enclosure, integration and sequencing
Tire cutting kits and components are easily adaptable to existing machine designs